Greatech Nonwoven
Mattress Components nonwoven fabric manufacturing — Greatech Nonwoven

Mattress Components

Mattress Components

Virgin PP Spunbond for every nonwoven layer in the mattress

From the fabric that wraps each pocket spring to the proprietary insulator layer above the spring unit, every nonwoven component in a Greatech mattress is manufactured in-house. Four distinct specifications. One manufacturer. Complete control.

GSM Range

30 to 360 GSM (varies by component)

Typical Widths

2.4m, 3.2m

Mattress Components nonwoven fabric — Greatech Nonwoven

Mattress Components Applications

Pocket spring pouch fabric

65 to 85 GSM

Wraps each individual pocket spring. Ultrasonically weldable. In-house manufactured.

Separation layer (top)

40 GSM

Sits between insulator and comfort stack. In-house manufactured.

Separation layer (bottom)

30 GSM

Sits below spring unit, separates from bed base. In-house manufactured.

Proprietary Ultrasonic Compacted Insulator Layer

240 to 300 GSM

Proprietary in-house product. Sits above spring unit. Patent-pending process.

Mattress construction

Every Nonwoven Layer in the Mattress, Made by Us

From the fabric that wraps each pocket spring to the proprietary insulator layer above the spring unit, every nonwoven component in a Greatech mattress is manufactured in-house. Four distinct specifications. One manufacturer. Complete control.

Learn More About Ultrasonic Technology →

Ultrasonic insulator

Sits above spring unit. Patent-pending.

240 to 300 GSM

Separation layer (top)

Between insulator and comfort stack

40 GSM

Pocket spring pouch fabric

Wraps each individual pocket spring. Ultrasonically weldable.

65 to 85 GSM

Separation layer (bottom)

Sits below spring unit, separates from bed base

30 GSM
Material Specifications

Mattress Components

  • Specialised Product Proprietary Ultrasonic Compacted Insulator — patent-pending ultrasonic compaction process. 240 to 300 GSM. In-house manufactured.

Certified to international standards

ISO 9001
OEKO-TEX 100
ISO 14001
AS/NZS 1535
Nonwoven fabric layer in mattress construction
Spunbond mattress quilt backing fabric
Mattress insulator pad nonwoven fabric
Greatech nonwoven mattress component fabric

Treatments

Flame RetardantHydrophilic for specific layers (optional)

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